The difference between the hundred-level oven and the thousand-level oven

The Dust-Free Clean Oven is designed for high-precision applications in industries such as electronics, liquid crystal displays (LCD), CMOS, IS, pharmaceuticals, and laboratories. It is ideal for drying, heat treatment, and aging processes of non-volatile and non-flammable materials under controlled high-temperature conditions.

Key Features:

1. This oven ensures a Class 100 clean environment, suitable for normal operating conditions to maintain high cleanliness standards.

2. Constructed with full argon welding and high-temperature resistant silicone seals, the oven uses SUS304# stainless steel heating elements and anti-dust tables to minimize particle generation.

3. The inner chamber is made of imported 800-inch mirror-finish SUS304# stainless steel plates, cleaned with alkaline soda water to remove oils and prevent contamination during baking.

4. Equipped with a 24" x 24" x 5-7/8" HEPA filter system, it provides 99.99% filtration efficiency, maintaining a Class 100 environment. An automatic damper controls the 3" φ exhaust port for efficient air exchange.

Standards Compliance:

- GB/T11158-1989: High-temperature test box technical specifications

- GB2423.2-1989: Test B standard for environmental testing

Application Scope:

The dust-free clean oven is widely used in production and research departments including electronics, LCD manufacturing, CMOS, IS, medicine, and laboratories. It can also be utilized for high-temperature testing, such as drying, heat treatment, and aging of non-volatile and non-explosive materials.

Technical Specifications (Model HSCOL-180):

- Dust-Free Grade: Class 100

- Temperature Range: 60°C to +300°C

- Temperature Uniformity: ±3°C at 200°C, ±4°C at 300°C

- Temperature Fluctuation: ±0.5°C (no load)

- Temperature Control Accuracy: ±0.1°C

- Adjustable shelves for flexible use

- Working Dimensions: W600 × H600 × D500 mm / External Dimensions: W950 × H1510 × D1240 mm

- Power Supply: 380V, 50Hz, 7.5kW

Construction:

- The oven consists of the main body, control cabinet, heating system, and air ducts, ensuring a compact and aesthetically pleasing design.

- Full argon welding and high-quality SUS304# stainless steel components ensure durability and minimal dust generation.

- Outer casing is made of SS41# steel with phosphoric acid film coating and two layers of anti-dust paint.

- Inner and chamber walls are constructed from 2mm-thick imported SUS304# mirror stainless steel, cleaned with alkaline solution to prevent contamination.

Temperature Control System:

- Utilizes a Japan OMRON E5A temperature controller with LED display, PID regulation, and ±0.3% FS accuracy.

- Imported CA induction rods provide ±0.5% precision.

- SSR (Solid State Relay) is used for contactless signal output, enhancing reliability.

Safety Features:

- Leakage circuit breakers

- Control line fuses

- Over-temperature protection

- Electrical overcurrent protection

- Motor overcurrent protection

- Abnormal machine buzzer warning

- Reverse polarity protection

- Front door safety switch

Optional Accessories:

- Programmable thermostat

- Six-point temperature recorder

- Three-color indicator lights

- Baking racks for enhanced usability

Difference Between Class 100 and Class 1000 Ovens:

While both ovens offer high cleanliness, the Class 100 model includes a dedicated air purification system, whereas the Class 1000 model has a less stringent system. If your application doesn't require an air purification system, a standard nitrogen-filled oven may be sufficient.

Shanghai Huanqi Test Equipment Factory recommends selecting the appropriate model based on your specific needs and environmental requirements.

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