Standardization improves manufacturing level
Many years ago, a customer requested that the printed letter paper must be the same as his original, and the size should not be large or small. At that time, the paper machine used a hand-cranked back bucket with no indication of the scale, and the ruler we used It is very difficult to measure the requirements of 2mm or less for a bamboo hand ruler with a minimum (3mm). Finally, a smart person came up with the manuscript and the printed matter and repaired it. . Today, every computer-memory paper cutter can memorize the smallest size scale at 0.01mm or finer, and it is impossible to distinguish the size difference with the naked eye, so as long as the original is placed in the back of the paper cutter to measure the extremely accurate size Even if the positioning of the back bucket is repeated dozens and hundreds of times, there will be no visual difference or measurement gap. In addition, using computer information memory and control, if the full standard of A4 size is 210X297mm, as long as there is a correct cut For cutting control equipment, the size produced today in any part of the world will tend to be the same, and there will be no difference between advanced and backward industrial countries. This is the standardization of equipment, repeatability, and no problem at all.
The specifications based on the design can be standardized, and the computer software program can be used to specify very small sizes, colors, and gray levels. Therefore, after the output tools are gradually standardized, individual differences or batch differences are greatly reduced and eliminated. With a densitometer, with standard zeroing and instrument calibration, the degree of color deviation is often smaller than the human eye judges, so it is easier and easier to produce prints and colors of very similar sizes around the world. This standardization has greatly improved the manufacturing level of less advanced industrial countries.
In the past, the production of an axle and bearing required years of experience for the master to make the final running-in register, that is, it can be rotated only a little loose, or it can not be too loose, otherwise it will produce insufficient accuracy, but the two sets are not interchangeable, because It is because there is no certain standard for each package. Therefore, it is necessary to repair that day, and only have to trouble the experienced technicians to make the break-in package again. This not only generates manufacturing time, but also requires three to five years to cultivate in a factory. Give a qualified and skilled teacher to do such a job.
Today, the manufacture of shafts or bearings must use digitally controlled precision manufacturing equipment. The design tolerance may be ± 0.01mm, but the manufacturing equipment can be processed to within 0.001mm error value, so today can be manufactured using highly precise control equipment. You can also use higher-precision automatic dimensional measurement equipment for random inspection or 100% inspection. Then, the accuracy gap between the advanced industrial countries and the late industrial countries is almost eliminated. The only remaining gap is the accuracy gap between manufacturing and inspection execution. It is also a major reason why the late-commercial industrial countries such as mainland China and Southeast Asia can quickly replace the advanced industry-standardization, which has improved the manufacturing level.
Informatization reduces the gap between design and manufacturing
Before designers did not have a computer, they had to spend a lot of time to learn the basic concepts of design and drawing skills. Today ’s designers have CAD computer-aided design, they can more freely sprinkle the work concept body products from any angle of view, and reserve in advanced industrial countries. Design talents and resources are almost completely replaced, and there is no advantage. This is also an important change in the gap between advanced and backward technology gaps. The production of samples, using a combination of cutting machine and inkjet list machine, not only the shape appears quickly, but also the pattern is presented, and the more advanced, even the production of cutting and creasing die cutting can be produced by this design system, As long as there is hardware and software, then operation and connection design and manufacturing are a breeze. Previous manual drawing required 0.5mm accuracy is very rare and valuable. Today, we should pay attention to the error of 0.02mm and 0.01mm, but it is easy. With the technical and experienced manufacturing capabilities, under the impact of this wave of digital technology, only a few core capabilities can be left.
Network acceleration industry inside and outside? Plaque? / STRONG>
Today, many stock market investors will have a personal information machine PDA to keep abreast of market dynamics and changes, and make moves in and out; the nineteenth-century merchants use the clock tower every 12 kilometers to use the bell Transmission of stock market and futures information: thousands of years ago, Zhou Youwang used the beacon signal to please the favored concubine, and started an emergency communication to destroy the country: The Japanese trading company established a global commodity information network from the late nineteenth century. The development of supply and demand business in any corner of the world has become a great profit and information force. Today, as long as a computer is online, it can already have more and wider business information than a large trading company, which greatly affects the existence of the trading company and also replaces the communication function of printing. However, taxis have replaced human tricycles. If the tricycle driver still holds his knees and complains of dissatisfaction every day, saying that the taxis are bad and inadequate, it is better to go to the driving class to learn driving techniques and invest in the powered taxi industry. Motivation, at the same time, guests and themselves are air-conditioned, so it is no problem to be sixty or seventy years old.
This reason tells us not to pick on the ruthless impact of information and networking, but to learn and integrate with humility to open up new markets, because time and advantages are no longer the same as the old one! As long as the network has sufficient bandwidth, it can undertake work in any corner of the world, and it can also develop a way for the network to do business. More importantly, the network is an important window to the future. Only with the window can there be air and blue sky.
In addition to the external network, the network is also a close network system of internal production systems, management systems, accounting and customer consultation, which will be combined in a short period of time, which allows information to be fully and diversified. As long as you enter the company name and the workpiece name for a job, you don't have to repeat it again, and the cost, imprint distribution, processing size, quantity, material, and production schedule can also be added over and over again. Applicable files can be searched and downloaded in accordance with internal rights and responsibilities to increase the accuracy and speed of production and management of the company. These external and internal network system benefits are no longer just for the benefit of large companies, but also for small companies. Then there is the order used by advanced and backward countries, but those who are willing to reform and pursue change benefit.
How should you deal with thinking?
In the past, we attached great importance to the industrial foundation, requiring 50 or 100 years. Today, on the other hand, it is enterprise resilience. The basis is asset or a burden. It depends on the enterprise's understanding and sublimation of its core capabilities, which will be applied in the future. Only the market and industry can play the role of industrial foundation, otherwise it will be conservative and conservative. Such a foundation will definitely become a stumbling block for enterprises to move forward.
To give a simple example, using large-scale machinery and precision-processed printing machines, although many electronic control and programming logic software are added to control, but in 2003 these producers also faced operational difficulties, only printing without printing plates , Which can spray 125,000 drops of ink dots per second, and then become a multiplying capacity of 250,000 drops per second. This kind of big change within two to three years, the mechanical speed growth is printed by the hour The speed of 6,000 to 12,000 sheets took almost thirty years to reach, and today it took another 20 years to change to 16,000 sheets. We ca n’t help but ask whether to buy a new society that directly enters the network of information and make rapid progress, or to sublimate the existing foundation of 30 years or 40 years and open up a new stove in the original leading society. Is it possible to get more involved and get the lead?
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